Key milestone of 99.99% (4N) HPA achieved at the Lake Hope
Released
Released
Announcement PDF
ASX Code: IPT
FEBRUARY 19, 2024
CORPORATE RELEASE
Key milestone of 99.99% (4N) High Purity Alumina (HPA)
achieved at the Lake Hope Project, WA
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Better than 99.99% (4N+) High Purity Alumina (Al2O3) produced from Lake Hope mud via the
proprietary and patented Playa One Sulphate Process.
The Sulphate Process underpins the recent Scoping Study, which demonstrated an NPV8 of
A$1.3 billion for the project and an estimated operating cost to produce 4N HPA up to 50% lower than
anyone else globally at less than US$4,000 per tonne.
Production of larger quantities of HPA can now commence using the now-optimized Sulphate Process
to demonstrate consistent quality to potential customers.
Preliminary discussions with potential customers indicate very strong demand for 4N HPA.
Other possible process routes to produce HPA from Lake Hope may be possible, with initial results
due shortly.
The Pre-Feasibility is on schedule to be completed in late 2024.
Impact Minerals Limited’s Managing Director, Dr Mike Jones, said, “The production of 4N HPA is a major
milestone and exciting result for Impact and its shareholders as we have now shown that we can produce
this high-value product, which commands prices of US$20,000 per tonne or more, from the mud in the top
two metres of Lake Hope. It underpins the results of the Scoping Study, which showed an NPV8 of A$1.3
billion for the project and, at less than US$4,000 per tonne, possibly the lowest cost of production of HPA
globally by a significant margin of up to 50%.
We have also optimized the Playa One Sulphate Process and have already started batch production of HPA
to demonstrate consistent quality to our potential customers. We have discovered from our marketing that
there is very strong demand for this high-value product, so we will continue progressing the Pre-Feasibility
Study as quickly as possible. In addition, we recently uncovered two other possible process routes to produce
HPA from these remarkable clays, which may offer yet further reductions in operating cost and capital
expenditure if our initial test work is positive, and we are looking forward to getting those results soon,” Dr
Jones said.
High Purity Alumina (HPA) at greater than 99.99% (4N) purity has been produced from the metallurgical
processing of lake clays from Impact Minerals Limited’s (ASX:IPT) Lake Hope Project, located 500 km east of
Perth in Western Australia (Figure 1). Impact can earn an 80% interest in Playa One Pty Limited, which owns
the Lake Hope project, by completing a Pre-Feasibility Study (PFS) on the project which is in progress (ASX
Release March 21st 2023 and November 9th 2023).
The 4N HPA was produced via a proprietary and patented metallurgical process called the ‘Sulphate Process’
which is owned by Playa One. The replication and optimization of this process for Lake Hope has been the
key focus of Impact’s Pre-Feasibility Study to date, and therefore, these new results are a key milestone in
the development of the project (ASX Releases March 21st 2023 and October 18th 2023).
The clays at Lake Hope occur in the top two metres of two small salt lakes on E63/2086 in a deposit
containing about 880,000 tonnes of alumina (Al2O3) in various minerals. The deposit comprises Indicated
(88%) and Inferred Resources (12%) of 3.5 million tonnes at an average grade of 25.1% alumina (see the
Resource Estimate below and ASX Release 19th June 2023).
The lake clays contain a unique combination of naturally extremely fine-grained minerals, which delivers
significant cost advantages to the mining and processing of the ore to produce HPA. The clays are freedigging and require no crushing, screening or other on-site preparation, and it is envisaged that the clay will
be trucked offsite to a pre-permitted industrial site, most likely either in Kalgoorlie or Perth (Figure 1 and
ASX Release March 21st 2023 and November 9th 2023).
Figure 1. Location of the Lake Hope Project.
The Playa One Sulphate Process is straightforward and comprises five stages based around very modest
amounts of sulphuric acid (Figure 2): Stage 1 Wash circuit, Stage 2 Sulphuric acid leach and roast circuit,
Stage 3 Intermediate alumina salt production, Stage 4 purification by conventional hydrochloric acid gas
sparging and Stage 5 calcining to produce HPA. Results from the optimization of the first three Stages of the
Process were reported to the ASX on October 18th 2023.
ASX:IPT | ABN 52 119 062 261
Figure 2. Summary of the Sulphate Process.
Intermediate salts from Stage 3 were submitted for Stage 4 purification by hydrochloric acid-gas sparging,
which removes contaminants such as iron, and Stage 5 calcining (heating) to produce HPA. Material from
Stage 5 was submitted for assay for 66 elements with ultra-low level detection limits at Labwest in Perth.
Two assays of the material were completed, and both returned >99.99% Al2O3 and are trending towards
99.999% (5N). Assays that demonstrate the very low levels of elements considered key contaminants for
HPA are shown in Table 1 and this is very encouraging. Other elements are not material and are not
reported but add up to a total of 44.15 ppm and 39.8 ppm for the 66 elements analysed in the two samples.
Sample ID
Total 66
elements ppm
%HPA
Elemental
As
ppm
B
ppm
Ca
ppm
Cr
ppm
Cu
ppm
Fe
ppm
K
ppm
Mg
ppm
Na
ppm
Ni
ppm
P
ppm
S
ppm
Si
ppm
HY17154
44.15
99.996
0.005
2.668
5.382
0.234
1.411
2.412
1.176
0.357
0.711
1.637
0.104
14.3
10.14
HY17154
39.80
99.996
0.005
1.103
5.477
0.202
1.604
1.676
1.21
0.129
0.539
1.821
0.127
14.03
7.625
Table 1. Assays results for Lake Hope HPA. Assays units are parts per million (ppm).
The Sulphate Process allows direct leaching of the lake clays using a cheaper and more environmentally
friendly acid than other methods being trialled to produce HPA, particularly the hydrochloric acid (HCl)
leaching of kaolin. The HCl-kaolin process also requires upfront energy-intensive calcining, which is not
needed for the Playa One process and is a major contributor to the lower operating cost at Lake Hope (ASX
Releases October 18th 2023 and November 9th 2023).
Both the Sulphate Process and hydrochloric-kaolin process use hydrochloric acid and calcining in the later
stages of purification to produce HPA but on much smaller volumes of material.
Update on the Lake Hope Pre-Feasibility Study and Next Steps
The production of HPA from Lake Hope clay is an outstanding result and provides further impetus to the
ongoing PFS, which is progressing on schedule and is due for completion in late 2024. Metallurgical test
work is the critical component of the work to be completed for the PFS and is still the focus of the forward
work programme.
The initial optimization of the Sulphate Process, which is now complete, was done stepwise in individual
stages, with an optimal result determined from numerous experiments at each stage (ASX Release October
18th 2023). A “full run” of all five stages of the Sulphate Process is now in progress to demonstrate
production of HPA in bulk at a consistent purity to satisfy end-user requirements.
As part of ongoing metallurgical research, Roland Gotthard of Playa One and the Lake Hope project manager
for Impact has identified other potential pathways to HPA which may offer a simplified low-temperature
flow sheet that may significantly reduce reagent and energy costs compared to the Sulphate Process. Two
processes show promise; results from initial test work on one process are due shortly, and the second
process is due at the start of next Quarter.
A report on the baseline flora and fauna surveys completed in late 2023 is expected in the current Quarter.
Preliminary advice is that minor adjustments to the haul road corridor may be required to avoid sensitive
flora communities. This will not affect mining on the lake.
Preparation for a Mining Lease Application continues and is pending the final flora and fauna report.
ASX:IPT | ABN 52 119 062 261
Dr Michael G Jones
Managing Director
Assay and Metallurgical Information
All testing was undertaken at ALS Metallurgy Pty Ltd, Balcatta, Western Australia, under the supervision of a
qualified metallurgist. All data is presented as received. Assays were conducted at Labwest using a microwave
digest with HF/multi-acid digestion and analysis by ICPMS/OES.
Mineral Resource Estimate
The Mineral Resource Estimate for Lake Hope is:
Category
Million tonnes
Alumina %
Al2O3 Tonnes
West Lake
Indicated
2.09
25.5%
534,600
Inferred
0.23
23.2%
52,300
Total
2.32
25.3%
586,900
East Lake
Indicated
1.10
24.8%
273,400
Inferred
0.08
24.1%
19,400
Total
1.18
24.8%
292,800
Combined
Indicated
3.19
25.3%
808,000
Inferred
Total
0.31
3.50
23.4%
25.1%
71,700
879,700
The resource statement was first made to the ASX on June 19th 2023. There are no factors that Impact is
aware of that have changed the material assumptions made at that time.
Competent Persons Statement
The review of metallurgical results contained in this report is based on information compiled by Mr Roland Gotthard, a
Member of the Australasian Institute of Mining and Metallurgy and a consultant to Impact Minerals Limited. He has
sufficient experience which is relevant to the style of mineralisation and types of deposits under consideration and to the
activity that he is undertaking to qualify as a Competent Person as defined in the 2012 edition of the Australasian Code for
Reporting of Exploration Results, Mineral Resources and Ore Reserves (the JORC Code). Mr Gotthard has consented to
including the matters in the report based on his information in the form and context in which it appears.
The Mineral Resource estimates for the Lake Hope Project are based on information evaluated by Mr Simon Tear, who is a
Member of The Australasian Institute of Mining and Metallurgy (MAusIMM) and who has sufficient experience relevant to
the style of mineralisation and type of deposit under consideration and to the activity which he is undertaking to qualify as
a Competent Person as defined in the 2012 Edition of the Australasian Code for Reporting of Exploration Results, Mineral
Resources and Ore Reserves (the “JORC Code”). Mr Tear is a Director of H&S Consultants Pty Ltd, and he consents to the
inclusion in the presentation of the Mineral Resources in the form and context in which they appear.
ASX:IPT | ABN 52 119 062 261
JORC Code, 2012 Edition – Table 1
Section 1 Sampling Techniques and Data
Criteria
JORC Code explanation
Commentary
Sampling techniques
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Nature and quality of sampling (e.g. cut channels,
random chips, or specific specialised industry standard
measurement tools appropriate to the minerals under
investigation, such as down hole gamma sondes, or
handheld XRF instruments, etc). These examples should
not be taken as limiting the broad meaning of sampling.
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Sampling comprised a representative 10kg sample dug from a pit
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Samples were obtained from 0.5 to 1m depth with a weight of ~10kg, with the whole
sample bagged in plastic buckets.
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Sample preparation and analysis was completed at a commercial laboratory (Intertek
WA) using industry standard practices.
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Include reference to measures taken to ensure sample
representivity and the appropriate calibration of any
measurement tools or systems used.
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Metallurgical samples are representative powders produced in the laboratory using
normal metallurgical processes
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Aspects of the determination of mineralisation that are
Material to the Public Report.
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Description of ‘industry standard’ work
Drilling techniques
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Drill type (e.g. core, reverse circulation, open-hole
hammer, rotary air blast, auger, Bangka, sonic, etc) and
details (e.g. core diameter, triple or standard tube,
depth of diamond tails, face-sampling bit or other type,
whether core is oriented and if so, by what method, etc).
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Not applicable to metallurgical sample
Drill sample recovery
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Method of recording and assessing core and chip sample
recoveries and results assessed.
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Not applicable to metallurgical sample
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Measures taken to maximise sample recovery and
ensure representative nature of the samples.
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Whether a relationship exists between sample recovery
and grade and whether sample bias may have occurred
due to preferential loss/gain of fine/coarse material.
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Whether core and chip samples have been geologically
and geotechnically logged to a level of detail to support
appropriate Mineral Resource estimation, mining studies
and metallurgical studies.
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Mineralisation collected in the sample is visually and chemically identical to material
throughout the East Lake
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Mineralogy is impossible to determine visually
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Whether logging is qualitative or quantitative in nature.
Core (or costean, channel, etc) photography.
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Logging is qualitative in nature as the grain size is too fine to allow visual
identification of mineralogy even under hand lens or electron microscope
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The total length and percentage of the relevant
intersections logged.
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If core, whether cut or sawn and whether quarter, half
or all core taken.
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Metallurgical samples were collected by Impact Minerals staff
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Metallurgical samples were prepared, treated, and prepared for assay by ALS
Metallurgy using industry standard techniques
Logging
Sub-sampling techniques and
sample preparation
Quality of assay data and
laboratory tests
Verification of sampling and
assaying
Location of data points
Data spacing and distribution
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If non-core, whether riffled, tube sampled, rotary split,
etc and whether sampled wet or dry.
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Quality control measures are observed by the metallurgical laboratory
For all sample types, the nature, quality and
appropriateness of the sample preparation technique.
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The metallurgical results are consistent with initial test work stages and are not the
final embodiment of the process
Quality control procedures adopted for all sub-sampling
stages to maximise representivity of samples.
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The grain size of the mud sample is nanometre size and sample size is appropriate
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Measures taken to ensure that the sampling is
representative of the in-situ material collected, including
for instance results for field duplicate/second-half
sampling.
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Sub-sample sizes presented for metallurgy are considered appropriate and
representative
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LHMET001 is considered representative of higher grade material from the Lake Hope
mineral resource
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Whether sample sizes are appropriate to the grain size
of the material being sampled.
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The nature, quality and appropriateness of the assaying
and laboratory procedures used and whether the
technique is considered partial or total.
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Microwave digest with HF/multi-acid; analysis by ICP-MS/OES at Labwest and is
considered a total digest
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The assay method is considered appropriate for the material and elements reported
For geophysical tools, spectrometers, handheld XRF
instruments, etc, the parameters used in determining
the analysis including instrument make and model,
reading times, calibrations factors applied and their
derivation, etc.
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Sampling methodology at ALS and Labwest is considered industry standard for
metallurgical processing test work
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Percent extractions are calculated by ALS Metallurgy based on solid and liquid assays
and sample masses
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Nature of quality control procedures adopted (e.g.
standards, blanks, duplicates, external laboratory
checks) and whether acceptable levels of accuracy (i.e.
lack of bias) and precision have been established.
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High Purity Alumina is defined by summing the known elemental concentrations of all
elements besides aluminium, oxygen, nitrogen and hydrogen, where known, and
subtracting from 100%
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The verification of significant intersections by either
independent or alternative company personnel.
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LHMET001 has been assayed at Intertek
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Metallurgical samples have not been independently verified
The use of twinned holes.
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Documentation of primary data, data entry procedures,
data verification, data storage (physical and electronic)
protocols.
Data is stored on a professional relational database maintained by Impact Minerals
Limited
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Assays below detection limit of the respective methodology are highlighted.
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Discuss any adjustment to assay data.
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Accuracy and quality of surveys used to locate drill holes
(collar and down-hole surveys), trenches, mine workings
and other locations used in Mineral Resource
estimation.
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A table of sample locations is provided in the report
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Sample locations recorded with handheld GPS accurate to within 1m
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MGA Zone 50 South
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Specification of the grid system used.
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Topographic control is provided by DGPS and drone topographic control
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Quality and adequacy of topographic control.
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Data spacing for reporting of Exploration Results.
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No new exploration results are reported here
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Whether the data spacing and distribution is sufficient to
establish the degree of geological and grade continuity
appropriate for the Mineral Resource and Ore Reserve
estimation procedure(s) and classifications applied.
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Not applicable as there was no drilling.
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Whether sample compositing has been applied.
ASX:IPT | ABN 52 119 062 261
Criteria
JORC Code explanation
Commentary
Orientation of data in relation
to geological structure
•
Whether the orientation of sampling achieves unbiased
sampling of possible structures and the extent to which
this is known, considering the deposit type.
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The mineralization is considered representative of the mineral deposit from which is
sourced
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If the relationship between the drilling orientation and
the orientation of key mineralised structures is
considered to have introduced a sampling bias, this
should be assessed and reported if material.
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The measures taken to ensure sample security.
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Samples were sealed in individually numbered plastic buckets and bags with zip ties
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Samples were delivered to the laboratory directly by company personnel to ensure
complete chain of custody
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No audits or reviews of sampling techniques and data have been completed.
Sample security
Audits or reviews
•
The results of any audits or reviews of sampling
techniques and data.
Section 2 Reporting of Exploration Results
Criteria listed in the preceding section also apply to this section
Criteria
JORC Code explanation
Commentary
Mineral tenement and land
tenure status
•
Type, reference name/number, location and ownership
including agreements or material issues with third
parties such as joint ventures, partnerships, overriding
royalties, native title interests, historical sites,
wilderness or national park and environmental settings.
•
E63/2086 Lake Hope
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E63/2317
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E63/2318
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E63/2319
The security of the tenure held at the time of reporting
along with any known impediments to obtaining a
licence to operate in the area.
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E64/673
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E64/674
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100% Playa One Pty Ltd
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Native Title Agreements are in place with Native Title parties
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Heritage Surveys have been conducted and no Aboriginal Cultural Heritage exists over
the mineralization or Mineral Resource
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No national parks, nature reserves or other licences interact with E63/2086
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Exploration done by other
parties
•
Acknowledgment and appraisal of exploration by other
parties.
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Nil
Geology
•
Deposit type, geological setting and style of
mineralisation.
•
Mineralisation comprises a flat-lying evaporitic lake sequence and is bound by the
margins of the lake by sand dunes
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Mineralisation comprises light brown to light grey, dense, plasticine consistency salt
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The salt is a nanometre sized colloidal precipitate of aluminium minerals and silica
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Salt lakes within evaporitic basins within the granite terrane of the Yilgarn Craton,
Western Australia
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Lacustrine evaporite sulphate salts hosted within flat-lying sheet deposits
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All drill hole information has previously been reported
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No exploration results are reported in this disclosure
Drill hole Information
Data aggregation methods
•
A summary of all information material to the
understanding of the exploration results including a
tabulation of the following information for all Material
drill holes:
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easting and northing of the drill hole collar
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elevation or RL (Reduced Level – elevation above sea
level in metres) of the drill hole collar
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dip and azimuth of the hole
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down hole length and interception depth
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hole length.
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If the exclusion of this information is justified on the
basis that the information is not Material and this
exclusion does not detract from the understanding of the
report, the Competent Person should clearly explain why
this is the case.
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In reporting Exploration Results, weighting averaging
techniques, maximum and/or minimum grade
truncations (e.g. cutting of high grades) and cut-off
grades are usually Material and should be stated.
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Where aggregate intercepts incorporate short lengths of
high-grade results and longer lengths of low grade
results, the procedure used for such aggregation should
be stated and some typical examples of such
aggregations should be shown in detail.
•
The assumptions used for any reporting of metal
equivalent values should be clearly stated.
ASX:IPT | ABN 52 119 062 261
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